Birch Creek Establishes Independent Power Producer Unit

Dan Siegel

Birch Creek Energy LLC, a St. Louis-based renewable energy company, has launched its independent power producer entity, Birch Creek Power, augmenting its development entity, Birch Creek Development.

The company says the move adds a significant component to the develop-to-own model that Birch Creek is employing in key markets, providing additional optionality for Birch Creek’s solar and storage development pipeline.

Birch Creek Power will focus on owning and operating renewable energy assets, building on Birch Creek’s expertise in developing and financing utility-scale solar and storage projects. The launch of this new entity will allow the company to take a more active role in the renewable energy market, enhancing the platform through participating directly as a long-term sponsor and renewable energy operator.

“Adding IPP capabilities to our platform is a natural evolution of our business,” says Dan Siegel, CEO of Birch Creek. “Over the last year, we have built a significant pipeline in key markets and have worked tirelessly to develop an independent development machine capable of yielding high quality and high value solar projects.”

Birch Creek has developed 36 utility-scale solar projects totaling 872 MW and has a portfolio of over 8 GW of utility-scale solar and storage projects in various stages of development across MISO, PJM, ERCOT and the Southeast.

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250 MW Pisgah Ridge Solar Project Comes Online

Duke Energy Sustainable Solutions (DESS), a nonregulated commercial brand of Duke Energy, is now operating its largest solar power plant, the 250 MW Pisgah Ridge Solar project in Navarro County, Texas.

Charles River Laboratories International Inc., a leading provider of research tools and integrated support services for drug discovery and development, has a virtual power purchase agreement for 102 MW of the project over the next 15 years. This commitment will address the entirety of the company’s North American electric power load.

Midwest retailer Meijer signed a separate 15-year VPPA for 83 MW, and one other unnamed company has a third 15-year VPPA.

Together, the three agreements account for more than 90% of the facility’s output. All three VPPAs will settle on an as-generated basis tied to the project’s real-time energy output.

“We’re excited to continue to grow our Texas solar portfolio,” says Chris Fallon, president of Duke Energy Sustainable Solutions. “This project demonstrates how we can continue to expand our renewable energy resources while providing unique sustainability solutions for commercial customers.”

The engineering and construction for the project was performed by Moss, while Duke Energy Sustainable Solutions will own and operate the facility. The project employed around 300 workers at peak construction.

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Canadian Solar Announces Commercial Operation of Three Solar Projects in Japan

Dr. Shawn Qu

 Canadian Solar Inc. says three of its Japanese solar power projects totaling 42 MW (Oita Kitsuki, Gunma Takasaki and Yamaguchi Hofu) have reached commercial operation.

The projects are powered by Canadian Solar bifacial BiHiKu modules. The expected generated energy was purchased under Japan’s feed-in-tariff program for approximately 19 years at the rates of JPY32 (US $0.24), JPY14.49 (US $0.11), and JPY14.25 (US $0.10) per kilowatt-hour. Together, these projects are set to produce about 53,000 MWh of renewable energy that will power approximately 15,000 households, avoiding an estimated 24,000 tons of annual carbon emissions.

“The Oita Kitsuki project was our first project where we installed a static synchronous compensator (STATCOM), a more challenging power quality requirement that will meaningfully help improve the grid’s reliability given the growing number of interconnected solar farms,” says Dr. Shawn Qu, Canadian Solar’s chairman and CEO.

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Construction starts on first utility-scale BESS projects in Idaho

Rendering of Powin’s Centipede modular BESS platform, which it will use for the projects. Image: Powin Energy.

Construction has started on two battery energy storage system (BESS) projects in Idaho which will be delivered by Powin Energy.

The projects are an 80MW system at utility Idaho Power’s Hemingway substation and a 40MW project adjoining the Black Mesa solar PV plant. The company is the state’s transmission system operator (TSO) and also owns and operates a sizeable hydroelectric and natural gas power plant portfolio.

Both of the BESS projects are slightly over four-hour systems with the total combined energy storage capacity pegged at 524MWh by Portland-based Powin when it announced it had won the contract back in May last year.

The projects are expected to come online in summer 2023. The utility indicated they would be primarily providing renewable load shifting from production in the day to peak demand periods in the evening.

“These battery projects are an example of how we are using new technology to make sure our customers have reliable power while we adapt to the continued growth on our system,” said Mitch Colburn, Vice President of Planning, Engineering and Construction for Idaho Power.

“These systems – along with the solar projects coming online and future resources identified by our long-range plan – will also move us closer to our goal of providing 100% clean energy by 2045,” he added.

The utility is also planning to deploy a 60MW BESS project alongside a new 100MW PV plant which is going to be provided by Duke Energy Sustainable Solutions.

Powin Energy will supply its Stack750 product, part of its modular BESS platform Centipede, for the projects. Centipede uses LFP battery cells from battery OEMs CATL and EVE with a cycle life of 7,300 and a round trip efficiency (RTE) of 95%, according to a datasheet.

Energy-Storage.news’ publisher Solar Media will host the 5th Energy Storage Summit USA, 28-29 March 2023 in Austin, Texas. Reporter Cameron Murray will be attending both days.

Featuring a packed programme of panels, presentations and fireside chats from industry leaders focusing on accelerating the market for energy storage across the country. For more information, go to the website.

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Terra-Gen: Faulty sprinkler system forced the decommissioning of stolen Valley Center LG batteries

The Valley Center Energy Storage project in Southern California from where the battery packs were stolen. Image: Terra-Gen.

The malfunctioning of a sprinkler system forced the decommissioning of the LG batteries which were eventually stolen from Terra-Gen’s Valley Center BESS in California, the company told Energy-Storage.news.

As we reported last week, the battery packs were taken from the site after having been decommissioned and placed on pallets awaiting transportation. While this resolved the question around how they were taken in the first place, it raised the arguably as-important issue of why they were taken offline just a year or less after the system was deployed.

In response to a request for comment about this, a spokesperson for Terra-Gen told Energy-Storage.news:

“In response to your inquiry about why the battery packs were decommissioned just one year after the system was energized, in April of 2022, a sensor system fault triggered the water-based protection systems resulting in the batteries in question to be taken out of service.”

Sprinklers going off when they shouldn’t have were behind arguably the most high-profile battery overheating incident to-date – the incident which took offline the Moss Landing battery energy storage system (BESS) in California.

A report found it was most likely due to a programming error that the Very Early Smoke Detection Apparatus (VESDA) triggered the spray of water at a threshold of smoke detection below what should have been required, project owner Vistra Energy said.

An insurance source recently pointed to this happening on other occasions too, telling Energy-Storage.news that sprinklers can sometimes cause more harm than they prevent.

Terra-Gen’s clarification coincides with a guest blog published this week about fire safety and energy storage from executives at Energy Safety Response Group (ESRG) and Finland-based power solutions firm Wärtsilä. In it, they wrote about the need for a systems-level approach to fire safety rather than a narrow focus on battery cells themselves.

Energy-Storage.news’ publisher Solar Media will host the 5th Energy Storage Summit USA, 28-29 March 2023 in Austin, Texas. Reporter Cameron Murray will be attending both days.

Featuring a packed programme of panels, presentations and fireside chats from industry leaders focusing on accelerating the market for energy storage across the country. For more information, go to the website.

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US LFP manufacturer ONE supplying battery storage to US$500 million West Virginia industrial park

The ground-breaking event was held last Saturday. Image: Senator Joe Manchin’s office.

Groundbreaking has taken place for a manufacturing hub in West Virginia, US, to be powered by a large-scale solar-plus-storage microgrid, using Our Next Energy’s grid-scale battery technology.

An event was held last Saturday (4 March), attended by West Virginia Senator Joe Manchin and Governor Jim Justice at the site in Ravenswood, Jackson County.

The US$500 million manufacturing park’s first occupant will be a titanium melt facility owned by Precision Castparts Corp, which is owned by investor Warren Buffet’s Berkshire Hathaway group.

The site’s microgrid is being delivered by Berkshire Hathaway Energy’s BHE Renewables subsidiary. Using solar PV in combination with the Our Next Energy (ONE) battery energy storage system (BESS), the site’s production is aimed at being 100% renewable energy-powered.

ONE is aiming to become one of the US’ first major manufacturers of lithium iron phosphate (LFP) battery cells, closing a US$300 million fund raise earlier this year for its first planned factory in Michigan.

Additionally, the startup has developed its own BESS solution, called Aries Grid, alongside its range of battery rack solutions for electric vehicles (EVs). Aries Grid is available in 2MWh, 3MWh and 6MWh containerised versions with up to 4-hour discharge duration and a cycle life quoted as >5500 cycles.

In addition to supplying an Aries Grid BESS to the BHE Energy microgrid, ONE will also locate its own Aries Grid factory at the Ravenswood manufacturing park, with a planned investment of US$22 million on top of the half-billion dollars the site already accounts for.

ONE did not respond to an enquiry from Energy-Storage.news as to the planned initial or fully-ramped annual production capacity of the factory in time ahead of publication of this story, but a press release from governor Jim Justice said it would occupy 40,000 square feet of the park.

Similarly, ONE did not reveal the planned output or capacity of the Aries Grid BESS to be deployed at the site when asked. However, Justice’s statement referred to the BHE Renewable Energy microgrid being “estimated at 420MWh,” implying that the scale of the project and mix of different technologies is yet to be determined.

BHE Renewables and the state of West Virginia entered a purchase agreement in September last year for more than 2,000 acres of land to host the renewable energy-powered industrial site, while additional businesses are being sought by BHE Renewables and the state’s Economic Development Authority.

Justice recently signed off on a deal to bring ‘multi-day’ energy storage company Form Energy to West Virginia for the construction of its first factory, making the startup’s proprietary iron-air battery storage tech. Form Energy will get a US$105 million incentive package from the state.

“This investment will provide good-paying jobs, help onshore battery supply chains and boost American manufacturing,” Senator Manchin said of the ONE factory.

“Our state is just beginning to realise the benefits of the Inflation Reduction Act and Bipartisan Infrastructure Law, and I can’t wait to see the Mountain State continue our legacy as America’s energy powerhouse.”

Energy-Storage.news’ publisher Solar Media will host the 5th Energy Storage Summit USA, 28-29 March 2023 in Austin, Texas. Featuring a packed programme of panels, presentations and fireside chats from industry leaders focusing on accelerating the market for energy storage across the country. For more information, go to the website.

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2MWh initial deployment for 1000°C+ ‘Heat Battery’ thermal energy storage technology

Rendering of a Rondo Energy system at an industrial site. Image: Rondo Energy.

A thermal energy storage project claimed to the be the first of its kind in the US, utilising the highest temperature thermal storage tech in the world to date, has gone online in California.

Technology provider Rondo Energy made its Rondo Heat Battery commercially available late last year, aimed at decarbonising industrial processes. Electricity fed into the devices is stored as heat in a brick-like material and then discharged as heat, electricity or a combination of both.

The company claims the ‘battery’ is more than 90% efficient, rising to as much as 98% for larger-scale systems, while it can operate at temperatures exceeding 1000°C and up to 1500°C. It is targeted at replacing furnaces and boilers used in sectors like steel, cement and chemicals, in which greenhouse gas (GHG) emissions are considered ‘hard-to-abate’.

Able to be fed with variable energy sources such as solar PV and wind, it can output that stored energy continuously over hours or days, offering a long-duration energy storage (LDES) solution using half as much electricity as would be required by today’s green hydrogen electrolysers, according to the manufacturer.

Rondo Energy has partnered with Calgren Renewable Fuels, a biofuels producer, and deployed its 2MWh system at Calgren’s production plant for ethanol, biodiesel, and renewable natural gas, in Pixley, California.

The Heat Battery has been installed on a commercial basis under a heat-as-a-service (HaaS) contract, meaning Calgren got it at no upfront capital cost, and at a cheaper cost of than an equivalent gas-fired heat-based solution. Rondo has claimed it as the first commercial deployment of a thermal storage solution in the US.

About half of emissions associated with biofuels production comes from the use of fossil fuel combustion in the refining processes, whereas the Rondo technology can be a drop-in replacement without changing Calgren’s existing production techniques and was done at Pixley without the facility experiencing any downtime.

“We’re looking forward to this unit proving itself, because we see the Rondo Heat Battery as a potential “perfect fit” solution for us—a low-cost source of zero-carbon heat for our facilities that can extend our reach toward the lowest-carbon, highest-value biofuels produced anywhere,” Calgren Renewable Fuels president Lyle Schlyer said.  

Various companies are looking to commercialise different forms of thermal energy storage technology, many of them aiming at the commercial and industrial (C&I) sector, as Rondo is. They include US-based providers like Malta Inc, which has a proprietary ‘thermal hydro’ technology based on molten salt and Sweden’s Azelio, which stores energy at just under 600°C in a phase change material (PCM), to name just two.

At the recent Energy Storage Summit in London, Julia Souder, executive director of the global Long-Duration Energy Storage Council (LDES Council) trade association, highlighted that alongside power sector applications, heat is a huge piece of the addressable market for LDES technologies.  

Rondo has put two models of its Heat Battery on the market, and noted that the system delivered for Calgren was made locally in California. The company’s backers include high-profile climate tech VCs Breakthrough Energy Ventures and Energy Impact Partners.

Energy-Storage.news’ publisher Solar Media will host the 5th Energy Storage Summit USA, 28-29 March 2023 in Austin, Texas. Featuring a packed programme of panels, presentations and fireside chats from industry leaders focusing on accelerating the market for energy storage across the country. For more information, go to the website.

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South Africa’s DMRE issues 513MW/2GWh battery storage RFP

Grid operator Eskom is increasingly looking to battery storage to help improve grid resiliency and reduce frequent outages. Image: Eskom.

The Department of Mineral Resource and Energy (DMRE) of South Africa has issued its request for proposals (RFP) for six battery storage projects totaling 513MW/2,052MWh, with a July deadline.

The RFP, issued last week (7 March), is for battery storage projects at five substations run by grid operator Eskom, which will be the buyer of the project’s energy. The deadline for submitting bids is 5 July, 2023.

The substations are Aggeneis (a 77MW project), Ferrum (103MW), Garona (153MW), Mookodi (77MW) and Nieuwehoop (103MW), all in the province of Northern Cape.

The projects will provide capacity, energy and ancillary services to Eskom, specifically Instantaneous Reserves, Regulating Reserves, Ten Reserves and Supplemental Reserves.

All will have a four-hour duration meaning a total energy storage capacity of a little over 2,000MWh. They will also require a minimum round-trip efficiency (RTE) of 70%. Lithium-ion is typically in the high 90%-range, so this requirement potentially opens the tender up to other chemistries like flow batteries.

The projects will be required to perform a maximum of 730 equivalent full cycles per year, meaning an average of two a day with a specified availability of 95% over the whole year (to be confirmed).

The ruling part of South Africa the African National Congress last month tweeted that the RFP was approaching. The government is launching this RFP through its IPP Office (Independent Power Producer Procurement Programme), and it represents one of several big tenders through which Eskom is seeking to shore up grid stability through storage.

The country is seeking a net zero electricity system by 2050 but more pressing is the need to put and end to widespread and frequent grid outages.

The grid operator finalised the procurement of some 343MW/1,440MWh of battery storage in August last year and the end of the year saw the start of construction on some of these. That coincided with procurement notice for 146MWh as part of the same rollout, in December.

A separate round of procurements for solar and storage projects was also finalised last year and saw Norway-based renewable energy developer Scatec start construction on three projects with 1,140MWh of energy storage.

Documents related to the RFP are accessible on the DMRE website here.

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Cross Country Infrastructure Services Debuts New Construction Equipment

The ALLU Transformer D-Series screening bucket

Cross Country Infrastructure Services, a provider of equipment rentals and supplies for renewable energy construction projects, has debuted the ALLU Blue Transformer Series Padding Bucket.

Along with the SCAIP Pile-Driver and the Padding Machine, this equipment aims to increase productivity and reduce costs for solar and wind farm construction projects. 

The Cross Country ALLU Blue Transformer Series (TS) Padding Buckets process materials on site and are available in ½” or 12 mm sizing.

This equipment complements the company’s SCAIP Padding Machines that process materials to project specifications, further reducing the need for manual labor, increasing productivity and reducing project costs, says the company.

Cross Country’s fully automated SCAIP SDR-108 Pile Driver Machines are designed to drive beams in excess of 20 feet into the ground efficiently and accurately. The machine also includes a 100-gallon fuel tank, along with a GPS system that allows accurate placement without the use of forward survey, string lines, plumb bobs or lasers.

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Smartville Installs MOAB Energy Storage System at UC San Diego

Smartville, a developer of energy storage systems, has deployed its first commercially available product, the MOAB energy storage system, at the University of California San Diego’s Library Annex. 

MOAB is a “second-life” energy storage system that integrates and controls repurposed electric vehicle battery packs from different manufacturers at varying levels of health in one unified system. MOAB gives EV batteries a second life with ultra-low carbon storage that delivers a high value per kilowatt hour.

UC San Diego will use Smartville’s MOAB system to store solar energy from a 200 kW rooftop solar array to reduce demand on the local utility grid after sunset and avoid peak electricity rates. The 500 kWh system also provides 48 hours of emergency backup power.

“This represents our first step in bringing a truly scalable EV battery repurposing solution to market and providing a domestically manufactured energy storage product to meet California’s and the nation’s infrastructure needs,” says Smartville CEO and Co-founder Antoni Tong. “To accelerate our next commercial milestone, we are now speaking with venture investors interested in advancing profitable, scalable, low-carbon, low-cost solutions to our sustainable future.”

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